Search

    Macadamia Nut Processing Line | Macadamia Nut Shelling Production Line

    Macadamia Nut Processing Line | Macadamia Nut Shelling Production Line
    Macadamia Nut Processing Line | Macadamia Nut Shelling Production Line

    The macadamia nut processing line is a complete system designed to separate macadamia nuts into shells and kernels. It mainly consists of a macadamia nut rotary drum grading machine, shelling machine, shell–kernel separation machine, and kernel grading machine. The line enables a full-process operation, including nut grading, shell cracking, shell–kernel separation, and kernel grading.

    Due to the macadamia nut shell being relatively hard, the open shell has become a major problem for people, coupled with the current fast-paced society and high pressure. People think nutrition is more important, so buying shelled macadamia nuts has become the trend of today’s society.

    This production line has a capacity of 1–3 tons per hour, with a daily output of 8–24 tons. All parts in contact with food materials are made of stainless steel, while other components are constructed from carbon steel. The entire line complies with food safety standards in most countries worldwide.

    Macadamia’s production line adopts scientific processes, which can ensure the quality of the product at the same time improve production efficiency and reducing labor costs.

    Macadamia Nut Production Line Schematic Diagram
    Macadamia Nut Production Line Schematic Diagram
    Contents

    Applicable Raw Materials

    • Macadamia nuts
    • In-shell almonds
    • Hazelnuts
    • Peach pits
    • Other similar nuts, such as walnuts, cashews, and Brazil nuts (depending on the machine’s adjustment settings)

    Macadamia Nut Production Line – Processing Flow

    The macadamia nut processing line typically includes raw material grading, shell cracking, shell–kernel separation, kernel grading, and packaging. The entire line operates with continuous and automated equipment, ensuring a high cracking rate and excellent kernel integrity while improving processing efficiency. This guarantees consistent quality and appearance of finished macadamia nuts, making it suitable for large-scale industrial production. Below is an introduction to the main machines.

    Elevator Conveyor (Raw Material Feeding)

    The elevator conveyor is used to lift and continuously feed raw macadamia nuts into the processing line. It features stable operation and gentle conveying, reducing nut damage while ensuring a uniform and continuous material supply to downstream equipment

    Elevator Conveyor
    Elevator Conveyor
    Rotary Grading Drum
    Rotary Grading Drum

    Rotary Grading Drum

    The rotary grading drum classifies macadamia nuts by size through perforated rotating screens. Accurate grading improves shelling efficiency and cracking consistency in subsequent processes, making it a key step for high-quality processing.

    Storage Hopper

    The storage hopper temporarily stores graded macadamia nuts and ensures steady, buffered feeding to the shelling machine. Its large capacity and smooth discharge help maintain continuous operation of the entire production line.

    Storage Hopper
    Storage Hopper
    Macadamia Nut Shelling Machine
    Macadamia Nut Shelling Machine

    Macadamia Nut Shelling Machine

    The macadamia nut shelling machine cracks the hard shells using optimized mechanical force. It delivers a high shelling rate with minimal kernel breakage, ensuring excellent kernel integrity and stable performance for industrial processing.

    Collecting Conveyor

    The collecting conveyor transports the cracked mixture of shells and kernels to the next processing stage. Designed for efficient and orderly material flow, it helps keep the line clean and reduces manual handling.

    Collecting Conveyor
    Collecting Conveyor
    Shell–Kernel Separator
    Shell–Kernel Separator

    Shell–Kernel Separator

    The shell–kernel separator separates kernels from shells based on differences in weight and aerodynamic properties. It achieves high separation efficiency and purity, providing clean kernels for further grading.

    Kernel Grading Machine

    The kernel grading machine sorts macadamia kernels by size and quality. This ensures uniform finished products that meet different market and packaging requirements, improving overall product value and consistency.

    Kernel Grading Machine
    Kernel Grading Machine

    Features of Macadamia Nut Processing Line

    • High Capacity – The production line can process 1–3 tons per hour, suitable for medium to large-scale processing plants.
    • Fully Automated Continuous Operation – Conveyors, hoppers, shelling machines, separators, and grading machines work in coordination for seamless, automated processing.
    • Efficient Shelling – The shelling machine is optimized to achieve a high cracking rate with minimal kernel breakage, ensuring kernel integrity.
    • Precise Shell–Kernel Separation – The separator efficiently separates shells from kernels based on weight and airflow differences, producing high-purity kernels.
    • Kernel Grading – Grading machines sort kernels by size and quality, ensuring uniform finished products.
    • Food-Grade Durable Materials – Key components are made of SUS 304 stainless steel, meeting food hygiene standards and providing corrosion resistance and easy cleaning.
    • Energy-Efficient and Low Maintenance – The system runs stably with low energy consumption, and maintenance and cleaning are convenient.
    • High-Quality Finished Products – Finished kernels are intact, visually appealing, and have appropriate moisture content, ready for market sale.
    • Suitable for Industrial Production – Ideal for medium to large-scale industrial processing, improving efficiency and economic benefits.
    Macadamia Nut Processing Line Manufacturer
    Macadamia Nut Processing Line Manufacturer

    Wide Market for Macadamia Nuts

    After shelling, macadamia nuts can be processed into different flavored snacks. With the increasing demand for healthy living, the global macadamia nut snacks market size is also showing rapid growth. According to Statista data, the global macadamia nut snacks market size was $25 billion in 2022 and is expected to reach $32 billion by 2025, at a CAGR of 7.2%. If you have subsequent packaging requirements, our company also has technically mature packaging machines . Please contact us.

    Macadamia Nut Production Line – Customer Installation Feedback
    Macadamia Nut Production Line – Customer Installation Feedback

    1000-1500kg/h Macadamia Shelling Production Line – Case

    Machine list

    No.Equipment Name (English)Quantity
    1Lifting Conveyor (Raw Material Feeding)1 unit
    2Rotary Grading Drum1 unit
    3Grading Machine Supporting Frame (High Type)1 set
    4Electromagnetic Quantitative Feeder3 units
    5Shelling Machine3 units
    6Shelling Machine Supporting Frame (High Type)3 sets
    7Collecting Conveyor1 unit
    8Lifting Conveyor (Feeding Shell–Kernel Separator)1 unit
    9Dual Variable-Frequency Shell–Kernel Separator2 units
    10Grading Machine1 unit
    11Type 30 Gravity Stone Remover1 unit
    12Conveyor for Defective Kernel Picking1 unit

    Machine Specifications

    No.Equipment NameDimensions (L×W×H) / OtherPowerVoltageWeightMaterial
    1Feeding Elevator (Raw Material)3.5 × 0.7 × 5 m (Conveyor width 0.4 m, vertical height 3.5 m)0.75 kW380 V, 50 Hz, 3-phase150 kgPVC belt, hopper 304 stainless steel
    2Rotary Drum Grading Machine5.5 × 1.1 × 2.5 m,
    3 drums, 4 levels (screen holes 18/16/14 mm)
    2.2 kW380 V, 50 Hz, 3-phase2300 kgDrum hopper 304 stainless steel, other parts carbon steel
    3Height-Adjusted Base—————
    4Electromagnetic Quantitative Feeding Hopper1 × 1 × 1.6 m0.05 kW380 V, 50 Hz, 3-phase—304 stainless steel
    5Shelling Machine2100 × 900 × 1300 mm3 kW380 V, 50 Hz, 3-phase280 kg304 stainless steel
    6Conveyor Belt6 × 0.6 × 0.6 m0.75 kW, adjustable speed380 V, 50 Hz, 3-phase—PVC belt + 304 stainless steel
    7Feeding Elevator (to Shell–Kernel Separator)0.6 × 0.6 × 3 m0.75 kW380 V, 50 Hz, 3-phase—PVC belt + 304 stainless steel
    8Shell–Kernel Separator2.6 × 1.1 × 1.6 m1.5 kW380 V, 50 Hz, 3-phase—Screen/frame 304 stainless steel, other parts carbon steel
    9Conveyor Belt5 × 0.6 × 1.5 m0.75 kW380 V, 50 Hz, 3-phase—PVC belt + 304 stainless steel
    10Feeding Elevator (to Grading Machine)0.6 × 0.6 × 3 m1.1 kW380 V, 50 Hz, 3-phase—PVC belt + 304 stainless steel
    11Multi-Layer Kernel Grading Machine1500 × 800 × 2200 mm, 4 layers, 5 levels (16/14/12/10 mm)0.75 kW380 V, 50 Hz, 3-phase—Hopper/screen 304 stainless steel, transmission carbon steel
    12Electrical Control Cabinet——380 V, 50 Hz, 3-phase——

    Notes: For reference only. For more detailed information, please contact us.